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30 Common 4L60E Transmission Problems & Repair


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#1 Crusty

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Posted 04 December 2011 - 10:20 PM

I found this on the net when looking for other trans swap info. Thought it might come in handy.

Top 30 Common 4L60E Transmission Problems and Repair

Below is a list of common transmission problems with the GM 4L60E Transmission and possible solutions to repair. Although you may have some of these symptoms / problems with your 4L60E Transmission, the repair solution may differ. This list is merely a guide to the possible solutions. For a complete diagnosis on your GM 4L60E Transmission problem, contact us for a Free Diagnostic.

1. Slow, slipping or no reverse: “lo-reverse” clutches are worn out, fluid leak in the reverse apply circuit, or broken sunshell. It is possible to remedy a fluid problem by removing the checkball from its cage in the case in the rear of the transmission may help (must remove valve body), or adding a high-viscosity additive or other seal restorer product. May also have worn boost valve (can replace in the pan).

2. 1-2 shift does not happen at WOT (Wide Open Throttle) until you let off the gas: Best case: try replacing the TPS. Middle case: leak in the 2nd gear apply circuit (servo assembly or 1-2 accumulator). Double check by using the pressure gauge and watch for a big drop when the PCM commands 2nd gear. Worst case: poor line pressure rise (see below).

3. 1-2 Shift shudder at WOT (Wide Open Throttle); delayed or abnormal 1-2 shift; There's a problem ONLY on the 1-2 shift: 1-2 accumulator piston cracked or stuck cocked in the bore. Check the yellow spring inside the accum housing for breakage. Also, if the accumulator housing walls are scored, the housing must be replaced.

4. 1-2 shift is delayed and harsh, may not shift into OD: TPS needs to be checked for smooth and linear electrical response over the entire range of motion. If not, this must be replaced.

5. Trans does not upshift out of first, speedometer reads zero at all times: Could be VSS failure. Rear of transmission needs to be fixed. Transmission needs to come out in order to access VSS.

6. No 3rd or 4th gear: “3-4” clutches are worn out: Needs to be removed and rebuilt. The car is safe to drive (in 2) until you can get it fixed.

7. Sudden grinding noise with no prior warning primarily in 2nd gear, behavior in reverse may be abnormal: sunshell is fractured. Must be removed and rebuilt. Try not to run or drive the car or further damage could result.

8. 1st and 3rd only, no 2,4 or R: Sunshell is fractured or splines are sheared off. Transmission must be removed and rebuilt. Try not to run or drive the car or further damage could result.

9. No 2nd or 4th gear. 2-4 band is slipping: Servo seals may be damaged. Otherwise, 2-4 band is worn out. Transmission must be removed and rebuilt.

10. Trans shifts into gear harshly, car feels sluggish off the line, No 1st, 4th or TCC lockup available, Manual 2nd, 3rd and Reverse are only available gears, CEL is on: transmission is either in limp-home mode or has lost electrical power. If there are lots of error codes in the PCM, check the underhood fuse that powers the transmission, and if it pops again, look for a short in that circuit like an O2 sensor harness touching exhaust. Otherwise, check PCM codes for a particular fault in the transmission causing the PCM to put it in limp-home mode.

11. No 1st or 4th available; trans shifts 2nd to 3rd by itself in D or OD and locks the converter: ShiftA solenoid failed Or a wiring problem from PCM to trans or PCM. Needs diagnostic testing.

12. Car goes into gear but feels very sluggish like the brakes are dragging, but it will roll easily (starts out in 4th gear), you manually shift to 2 to get it moving, once it's moving you put it back in OD and the car shifts 3rd to 4th on its own and locks the converter at the appropriate time: ShiftB solenoid failed: A wiring problem from PCM to transmission or PCM.

13. No TCC (Torque Converter Clutch) lockup: Brake pedal switches improperly adjusted (always on), TCC solenoid failed, TCC clutch worn out (must remove transmission and replace TC).

14. TCC (Torque Converter Clutch) always locked: TCC apply solenoid circuit shorted to ground, TCC solenoid blockage, or TC broken (must remove trans and replace TC).

15. Horrible noise in 4th and feels like the brakes are on: overrun clutches are applying due to a cracked or leaking forward piston. Overrun clutches will be worn out after 30 seconds of this behavior. Car can be safely driven in D. Transmission must be removed and rebuilt.

16. Soft shifting, gradual performance degradation: Poor line pressure rise due to leaking boost valve, clogged EPC filter screen, failing EPC solenoid, or worst case: leaky seals throughout. Seal restorer may fix last problem, but probably remove and rebuild needed.

17. No forward movement in OD or D, but L2, L1 and R work: Forward sprag is broken. Transmission must be removed and rebuilt. Try not to run or drive the car or further damage could result.

18. Extremely harsh shifts from P or N, normal shifts at WOT: EPC (Electronic Pressure Control) solenoid failed. Fix as soon as possible or hard parts will eventually break.

19. Loud bang, grinding sound, loss of all gears, and a binding driveshaft: Snapped output shaft. Try to wiggle driveshaft - if more than 0.020" play, that's the sign. Must be removed and transmission rebuilt.

20. Trans seems noisy when moving in 1st and Reverse, noise goes away instantly if you shift to N or the transmission goes into 3rd gear: Reaction planetary is worn out due to high miles or insufficient lubrication. Not a critical failure, but not a good sign either. Transmission must be removed and rebuilt, sooner rather than later.

21. No movement in any gear: pump failure, or total loss of fluid. Remove transmission and rebuild, or refill pan and find the leak. If out of fluid, avoid running the engine until the transmission is refilled to avoid pump damage. To check for pump failure, check fluid level with the engine off, then start the engine and recheck fluid level. If level does not go down when engine is running, the pump is broken.

22. Transmission does not shift automatically, only manually. New PCM, check wiring, check other sensors such as VSS and TPS.

23. 3rd gear starts, can manually shift through all gears. When car has been turned off for a bit, then back on it will run normally.: VSS dropoff w/ Hi-stall converter. The rpms are too high, but VSS is showing no movement. Happens after a tire burning take-off. Doesn't store a code, will not throw a CEL (I've heard that it will store a code if it happens 3 or more times). Cure: Reprogram PCM for VSS dropoff.

24. Fluid leak out of the front of trans where the converter connects; partial or full loss of movement: Front pump bushing walked out. Transmission must be removed and rebuilt. May have to replace converter also if hub is scored. Note that a leaking front seal usually means the bushing is walking out.

25. Torque converter shudder in 4th while lockup is engaged; problem goes away when the brake pedal is pressed slightly to unlock converter: Need to verify line pressure, and provided no valves in the TCC (Torque Converter Clutch) hydraulic circuit are worn, replace the torque converter.

26. Shift suddenly become very hard. When going from park to either reverse or drive it slams into gear. 1-2 and 2-3 shifts are also harsh. All gears seems to work. Problem may be intermittent: Check TPS for smooth electrical response. If the response is jumpy or erratic at all, replace TPS (Throttle position sensor).

27. All fluid pumped out through the vent tube: Plugged cooler line. Flush the transmission cooler and cooler lines. Also could be overfiled transmission.

28. Car acts like it's in OD in neutral, car is locked stationary in R, engine feels loaded in P, all four forward positions work fine: Transmission must be removed and rebuilt. Internal crossleak feeding the forward clutches all the time. Most likely a cracked input housing, or cracked forward piston means forward clutches are fused together. Car can safely be driven gently in forward gears until the repair.

29. Needle bearings in the pan, first gear and/or reverse may be noisy: Either a torrington bearing or a planetary bearing is on its way out. Transmission will eventually die a loud, catastrophic death. Cheaper to rebuild now (saves further damage to hard parts), but requires removal and rebuild. It is drivable until it breaks.

30. 1-2 or 2-3 shift is slow/soft above part throttle: Transmission is on its way out. Transmission must be removed and rebuilt.

Twin Automotive & Transmission, Charlotte's Transmission Specialist, provides free transmission repair diagnostics (diagnostic is free with repair of the transmission). Twin Automotive offers Charlotte NC 's Longest Transmission Rebuild Warranty - 3 Years / Unlimited Miles.

The above top 30 common problems with the 4L60E Transmission and possible solutions for repair are merely a guide. Although you may have a similar problem as those listed above, the repair may differ based upon a visual inspection of the vehicle. Transmission problems only worsen with time. If you have any problems with your GM 4L60E Transmission, please contact us at 704-821-3460 to speak with a Charlotte transmission repair specialist.



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#2 N2O_ZR2

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Posted 04 December 2011 - 10:57 PM

Only problem I've had is 11.
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#3 rustyg

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Posted 05 December 2011 - 05:41 AM

This is posted or linked in one of the trans issue threads here somewhere
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#4 Crusty

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Posted 05 December 2011 - 07:40 AM

QUOTE (N2O_ZR2 @ Dec 4 2011, 10:57 PM) <{POST_SNAPBACK}>
Only problem I've had is 11.


I have been lucky so far and havent had any problems at all. Let me find some wood to knock on now that I said that.


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#5 Crusty

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Posted 05 December 2011 - 07:43 AM

QUOTE (rustyg @ Dec 5 2011, 05:41 AM) <{POST_SNAPBACK}>
This is posted or linked in one of the trans issue threads here somewhere


I was looking before I made this thread and didn't see it that doesn’t mean it’s not already here, its just not in plain sight is all.

Edited by Mr. Gray, 05 December 2011 - 06:13 PM.

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#6 rustyg

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Posted 05 December 2011 - 09:07 AM

I just found it a few times, but it was a bit tricky. Good call.
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#7 N2O_ZR2

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Posted 05 December 2011 - 01:17 PM

QUOTE (Mr. Gray @ Dec 5 2011, 07:40 AM) <{POST_SNAPBACK}>
QUOTE (N2O_ZR2 @ Dec 4 2011, 10:57 PM) <{POST_SNAPBACK}>
Only problem I've had is 11.


I have been lucky so far and havent had any problems at all. Let me find some wood to knock on now that I said that.

Actually it's the only problem I've ever had out of all the vehicles with a 4L60 that I've had. Not bad just one simple little problem out of all of them. Come to think of I've broke more th400s and th350s than 4l60s. lol.gif
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#8 6speedblazer

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Posted 05 December 2011 - 05:04 PM

I have seen every single issue on this list. Even a few that were not. All i have to say is thank god im done with school and dont turn wrenches anymore.
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#9 Crusty

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Posted 11 December 2011 - 10:04 AM

Bump
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#10 callmebyars

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Posted 03 May 2013 - 07:28 AM

Wow, I have number 2.  I've tried taking this to several shops and explaining this to them with 0 results


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#11 kingbuzzo

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Posted 03 May 2013 - 10:12 PM

What about really sluggish off the line?

 

Could it be slipping in 1st?

 

I'm overdue for the first tuneup so maybe its something else?


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#12 6speedblazer

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Posted 07 May 2013 - 09:47 PM

Might be starting in second gear.
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#13 kingbuzzo

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Posted 07 May 2013 - 09:54 PM

I had a screwbaru that did that.

 

This seems to be much more intermittent.  It didn't act up today at all - weird...


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#14 ZR2MudSlinger

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Posted 22 May 2013 - 12:04 AM

"6. No 3rd or 4th gear: “3-4” clutches are worn out: Needs to be removed and rebuilt. The car is safe to drive (in 2) until you can get it fixed."

 

 

By "must be removed and rebuilt" does that mean the entire tranny or just replacing those clutches? This is what mine is doing right now. 


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#15 Thunderbear

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Posted 22 May 2013 - 01:06 AM

Had 8 on my 95. Weirdest thing, too. Parked it after work, a buddy needed to move it, came in and said it wouldn't go into reverse. I thought he was bullshitting until I tried it. Lucky thing was, trans shop was about 500 feet away, so we just rolled it over. 


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#16 Private_Ops

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Posted 07 July 2013 - 09:00 PM

Looks like I'm having #25 but, its only happened once (though, it did unlock once and locked back up after a mile or so). Gunned it coming out of a curve, held about 4k rpm and let it drop (and shift) on its own before I let off, all of a sudden it just started shuddering real bad untill I put it in 3rd manually.

 

Uncle (runs a transmission shop) says its more than likely getting close to a rebuild (142k on it). Thoughts? I'm driving it in 3rd for now, not much choice right now.

 

EDIT: Its also been doin the flucuating RPMs in overdrive lately but, only by about 100rpm.


Edited by Private_Ops, 07 July 2013 - 09:02 PM.

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